Remove the clutch disc (A), the remover handle (B), and the clutch alignment shaft (C).

Inspect the lining of the clutch disc for signs of slipping or oil. If the clutch disc looks burnt or is oil soaked, replace the clutch disc and the pressure plate as a set. If the clutch disc is oil soaked, find and repair the source of the oil leak.
Measure the clutch disc thickness. If the measurement is less than the service limit, replace the clutch disc.
|
Standard (New): |
7.25пјЌ7.95 mm (0.2854пјЌ0.3130 in) |
|
Service Limit: |
5.0 mm (0.197 in) |

Measure the rivet depth from the clutch disc lining surface (A) to the rivets (B) on both sides. If the measurement is less than the service limit, replace the clutch disc.
|
Standard (New): |
1.00пјЌ1.50 mm (0.039пјЌ0.059 in) |
|
Service Limit: |
0.2 mm (0.008 in) |

Clutch Clearance Inspection (A/T)
Special Tools Required
Clutch Compressor Attachment 07ZAE-PRP0100
Inspect the clutch piston, the discs, the plates, and the end-plate for
wear and damage, and inspect the clutch wav ...
Precautions for Opening/Closing the Tailgate
Always make sure individuals and objects are clear of the tailgate before
opening or
closing it.
■ Opening the tailgate
• Open the tailgate all the way.
►If it is not fully opened, ...
Countershaft Disassembly (M/T)
NOTE: Refer to the Exploded View in the countershaft reassembly, as needed,
when removing components pressed onto the countershaft.
Securely clamp the countershaft assembly in a bench vise wi ...