Remove the ring gear holder.
Inspect the ring gear teeth for wear and damage.
Inspect the clutch disc mating surface on the flywheel for wear, cracks, and burning.
Measure the flywheel (A) runout using a dial indicator (B). Through at least two full turns with pushing against the flywheel each time you turn it to take up the crankshaft thrust washer clearance. If the measurement is more than the service limit, replace the flywheel, and recheck the runout. Go to step 16.
|
Standard (New): |
0.05 mm (0.0020 in) max. |
|
Service Limit: |
0.15 mm (0.0059 in) |

Door Position Adjustment
NOTE: Check for a flush fit with the body, then check for equal gaps between
the front, rear, and bottom door edges and the body. Check that the door and body
edges are parallel.
Place the ...
Exploded View - Transmission Housing
NOTE: Place the clutch housing on two pieces of wood thick enough to keep the
mainshaft from hitting the workbench.
Remove the release bearing and the release fork.
Remo ...
M/T Differential Backlash Inspection (M/T)
Place the differential assembly on V-blocks (A), and install the right
driveshaft (B) and the left driveshaft (C).
Measure the backlash of both pinion gears (D) with a dial in ...