Honda Fit: Secondary Shaft 2nd Gear Axial Clearance Inspection (A/T)
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Install the thrust needle bearing (A), the needle bearing (B), 2nd gear (C), the thrust needle bearing (D), the 43 x 54.5 mm thrust washer (E), the 39 mm cotters (F), and the cotter retainer (G) on the secondary shaft (H), then secure them with the snap ring (I).
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Set the dial indicator (A) on 2nd gear (B).
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Lift 2nd gear (A) up while holding the secondary shaft (B), and use the dial indicator (C) to read the 2nd gear axial clearance.
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Measure the 2nd gear axial clearance in at least three places while turning 2nd gear. Use the average as the actual clearance.
Standard:
0.04пјЌ0.12 mm (0.002пјЌ0.005 in)
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If the clearance is out of standard, remove the 43 x 54.5 mm thrust washer and measure its thickness.
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Select and install a new thrust washer, then recheck.
THRUST WASHER, 43 x 54.5 mm
No.
Thickness
1
2.900 mm (0.114 in)
2
2.925 mm (0.115 in)
3
2.950 mm (0.116 in)
4
2.975 mm (0.117 in)
5
3.000 mm (0.118 in)
6
3.025 mm (0.119 in)
7
3.050 mm (0.120 in)
8
3.075 mm (0.121 in)
9
3.100 mm (0.122 in)
10
3.125 mm (0.123 in)
11
3.150 mm (0.124 in)
12
3.175 mm (0.125 in)
13
3.200 mm (0.126 in)
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After replacing the thrust washer, make sure the clearance is within standard.
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Disassemble the installed parts from the secondary shaft.
See also:
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NOTE: Refer to the Exploded View in the countershaft reassembly, as needed,
when removing components pressed onto the countershaft.
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