Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
Inspect the splines for excessive wear and damage.
Check the shaft bearing surfaces for scoring and excessive wear.
Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
Lubricate all parts with ATF during assembly.
Install the conical spring washer and the 40 x 63 mm thrust washer in the direction shown.
Replace the locknut and the conical spring washer with new ones when assembling the transmission.
Check the axial clearance of 3rd gear.
EVAP Canister Filter Replacement
Remove the air cleaner.
Disconnect the hoses (A).
Remove the EVAP canister filter (B).
Install the parts in the reverse order of removal.
...
Intermediate Shaft Removal (A/T)
Drain the transmission fluid. Reinstall the drain plug with a new sealing
washer.
Remove the right driveshaft.
Remove the shift cable cover (A).
Re ...
Valve Stem-to-Guide Clearance Inspection
Remove the valves.
Subtract the O.D. of the valve stem, measured with a micrometer, from the
I.D. of the valve guide, measured with an inside micrometer or ball gauge.
Take t ...