Inspect the synchro rings for scoring, cracks, and damage (A).
Inspect the inside of each synchro ring (B) for wear. Inspect the teeth (C) on each synchro ring for wear (rounded off).
Inspect the teeth (A) on each synchro sleeve and the matching teeth on each gear for wear (rounded off).
Inspect the synchro teeth on gear for scoring, cracks, and damage (A).
Inspect the thrust surface (B) on each gear hub for wear.
Inspect the cone surface (C) on each gear hub for wear and roughness.
Inspect the teeth on all gears (D) for uneven wear, scoring, and cracks.
Coat the cone surface of each gear with MTF, and place its synchro ring on it. Rotate the synchro ring, making sure that it does not slip.
Measure the clearance between each gear (A) and its synchro ring (B) all around the gear. Hold the synchro ring against the gear evenly while measuring the clearance. If the clearance is less than the service limit, replace the synchro ring and gear.
Synchro Ring-to-Gear Clearance
Standard: |
0.85пјЌ1.10 mm (0.034пјЌ0.043 in) |
Service Limit: |
0.4 mm (0.016 in) |
Double Cone Synchro-to-Gear Clearance |
|
Standard: |
|
: |
Outer Synchro Ring (B) to Synchro Cone (C) 0.5пјЌ1.0 mm (0.020пјЌ0.039 in) |
: |
Synchro Cone (C) to Gear (A) 0.5пјЌ1.0 mm (0.020пјЌ0.039 in) |
: |
Outer Synchro Ring (B) to Gear (A) |
0.95пјЌ1.68 mm (0.038пјЌ0.066 in) |
|
Service Limit: |
|
: |
0.3 mm (0.012 in) |
: |
0.3 mm (0.012 in) |
: |
0.6 mm (0.024 in) |
Synchro ring-to-gear
Double cone synchro-to-gear
Starting System
Starter Overhaul
Exploded View
NOTE: Refer to the Exploded View if needed during this procedure.
Armature Inspection and Test
Remove the starter.
Inspect the armature f ...
Flywheel Inspection
Remove the ring gear holder.
Inspect the ring gear teeth for wear and damage.
Inspect the clutch disc mating surface on the flywheel for wear, cracks,
and burning.
...
Heater Unit - Core Replacement Part-1
SRS components are located in this area.
Review the SRS component locations
and
the precautions and procedures
before doing repairs or service.
Do the battery t ...