Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
Inspect the splines for excessive wear and damage.
Check the shaft bearing surface for scoring and excessive wear.
Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
Lubricate all parts with ATF during assembly.
Install the conical spring washer, the idler gear, and the 31 x 50 mm thrust washer in the direction shown.
Replace the locknut and the conical spring washer with new ones when assembling the transmission. The locknut has left-hand threads.
Check the axial clearance of 1st gear and 2nd gear.
Inspect the condition of the sealing rings. If the sealing rings are worn, distorted, or damaged, replace them.
Shift Lever Housing Replacement (M/T)
NOTE: Take care not to scratch the center console, dashboard, and related parts. Remove the center console. Remove the harness clamps (A). Remove the lock pin ...
Side Impact Sensor (Second) Replacement
Removal Do the battery terminal disconnection procedure, then wait at least 3 minutes before starting work. Remove the cargo area side trim. Disconnect the side ...
Transmission Side - Release Bearing Installation
Apply high temp urea grease (P/N 08798-9002) to the release fork (A), the release fork bolt (B), the release bearing (C), and the release bearing guide (D) in the shaded areas, then set th ...