Honda Fit manuals

Honda Fit: Intake Manifold/Chamber Assembly Removal and Installation

Exploded View


Removal

  1. Remove the under-cowl panel.

  1. Remove the air cleaner.

  1. Disconnect the engine wire harness connectors, and remove the wire harness clamps from the intake manifold chamber:

    • Throttle actuator connector

    • MAP sensor connector

    • EGR valve connector

  1. Disconnect the brake booster vacuum hose (A) and remove the harness clamp (B).

  1. Remove the water bypass hose (C) from the clamp (D).

  1. Remove the throttle body (A) without disconnecting the water bypass hoses.

  1. Remove the throttle flange plates (B).

  1. Remove the harness holder (A) and the dipstick (B).

  1. Disconnect the PCV hose (C).

  1. Remove the intake manifold bracket mounting bolts.

  1. Remove the intake manifold/chamber assembly (A) from the cylinder head.

  1. Disassemble the intake manifold/chamber assembly.

    NOTE: Refer to the Exploded View if needed during this procedure.

Installation

  1. Reassemble the intake manifold/chamber assembly.

    NOTE: Refer to the Exploded View if needed during this procedure.

  1. Install the intake manifold/chamber assembly (A) with a new gasket (B).

    NOTE: Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.

  1. Loosen the intake manifold bracket mounting bolts (A, B), then loosely install the intake manifold bracket mounting bolts (C, D).

  1. Tighten the intake manifold bracket mounting bolts in the numbered sequence shown.

  1. Install the throttle body (A) with a new gasket (B), and the throttle flange plates (C).

  1. Connect the PCV hose (A).

  1. Install the harness holder (B) and the dipstick (C).

  1. Install the water bypass hose (A) to the clamp (B).

  1. Connect the brake booster vacuum hose (C) and install the harness clamp (D).

  2. Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold chamber:

    • Throttle actuator connector

    • MAP sensor connector

    • EGR valve connector

  3. Install the air cleaner.

  4. Install the under-cowl panel.

See also:

Global Commands
The system accepts these commands on any screen. Help (displays available commands for current screen) Display map (equivalent to MAP)> Display menu (equivalent to DEST)> Display informati ...

Voice Control System
Your vehicle has a voice control system that allows hands-free operation of most of the navigation system functions. You can also control the audio system, and make and receive phone calls using B ...

Intermediate Shaft Reassembly (A/T)
Exploded View Special Tools Required Oil Seal Driver, 65 mm 07JAD-PL90100 Bearing Driver Attachment, 52 x 55 mm 07746-0010400 Bearing Driver Attachment, 35 mm I.D. 07746-0030400 Drive ...

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