Exploded View
Removal
Remove the under-cowl panel.
Remove the air cleaner.
Disconnect the engine wire harness connectors, and remove the wire harness clamps from the intake manifold chamber:
Throttle actuator connector
MAP sensor connector
EGR valve connector
Disconnect the brake booster vacuum hose (A) and remove the harness clamp (B).
Remove the water bypass hose (C) from the clamp (D).
Remove the throttle body (A) without disconnecting the water bypass hoses.
Remove the throttle flange plates (B).
Remove the harness holder (A) and the dipstick (B).
Disconnect the PCV hose (C).
Remove the intake manifold bracket mounting bolts.
Remove the intake manifold/chamber assembly (A) from the cylinder head.
Disassemble the intake manifold/chamber assembly.
NOTE: Refer to the Exploded View if needed during this procedure.
Installation
Reassemble the intake manifold/chamber assembly.
NOTE: Refer to the Exploded View if needed during this procedure.
Install the intake manifold/chamber assembly (A) with a new gasket (B).
NOTE: Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.
Loosen the intake manifold bracket mounting bolts (A, B), then loosely install the intake manifold bracket mounting bolts (C, D).
Tighten the intake manifold bracket mounting bolts in the numbered sequence shown.
Install the throttle body (A) with a new gasket (B), and the throttle flange plates (C).
Connect the PCV hose (A).
Install the harness holder (B) and the dipstick (C).
Install the water bypass hose (A) to the clamp (B).
Connect the brake booster vacuum hose (C) and install the harness clamp (D).
Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold chamber:
Throttle actuator connector
MAP sensor connector
EGR valve connector
Install the air cleaner.
Install the under-cowl panel.
Mainshaft Assembly Clearance Inspection (M/T)
NOTE: If replacement is required, always replace the synchro sleeve and the
synchro hub as a set.
Support the bearing inner race with an appropriate size socket (A), and
push down on the m ...
Warranty Coverages
U.S. Owners
Your new vehicle is covered by these warranties:
New Vehicle Limited -covers your new vehicle, except for the battery,
emissions control systems, and accessories against defects in mat ...
Tailgate Lock Cylinder Replacement
For Some Models
NOTE: Put on gloves to protect your hands.
Remove the tailgate lower trim panal.
Disconnect the tailgate cylinder rod (A).
NOTE: Check for damaged or stress-wh ...