Measure the length of both brushes (A) with a vernier caliper:
If either brush is shorter than the service limit, replace the brushes, go to step 20.
If brush length is OK, go to step 21.
Alternator Brush Length
Standard (New): |
23 mm (0.91 in) |
Service Limit: |
18 mm (0.71 in) |
Unsolder the brush leads from the voltage regulator/brush holder assembly with a 100 W soldering iron (A), then replace the brushes.
Pilot Bearing Replacement
Remove the crankshaft pilot bearing (A) using the remover weight (B), and
the 15 mm bearing remover shaft set (C).
Install a new pilot bearing (A) into the crankshaft using th ...
M/T Differential Backlash Inspection (M/T)
Place the differential assembly on V-blocks (A), and install the right
driveshaft (B) and the left driveshaft (C).
Measure the backlash of both pinion gears (D) with a dial in ...
System Controls
...