Remove the valves.
Subtract the O.D. of the valve stem, measured with a micrometer, from the I.D. of the valve guide, measured with an inside micrometer or ball gauge.
Take the measurements in three places along the valve stem and three places inside the valve guide.
The difference between the largest valve guide measurement and the smallest valve stem measurement should not exceed the service limit.
Intake Valve Stem-to-Guide Clearance
|
Standard (New): |
0.020-0.050 mm (0.00079-0.00197 in) |
|
Service Limit: |
0.08 mm (0.0031 in) |
Exhaust Valve Stem-to-Guide Clearance
|
Standard (New): |
0.050-0.080 mm (0.00197-0.00315 in) |
|
Service Limit: |
0.11 mm (0.0043 in) |
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Tailgate Adjustment
NOTE:
Have an assistant help you when adjusting the tailgate.
Take care not to scratch the tailgate, the body or other related parts.
Put on gloves to protect your hands.
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Reverse Shift Fork Clearance Inspection (M/T)
Measure the clearance between the reverse idler gear (A) and the reverse
shift fork (B) with a feeler gauge (C). If the clearance is more than the
service limit, go to step 2.
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