Inspect the gear and bearing contact areas for wear and damage, then measure the countershaft at points A, B, and C. If any part of the countershaft is less than the service limit, replace it.
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Standard: |
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A |
Ball Bearing Contact Area |
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(Transmission Housing Side): |
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24.980пјЌ24.993 mm (0.98346пјЌ0.98397 in) |
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B |
1st Gear Distance Collar Contact Area: |
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36.487пјЌ36.500 mm (1.43649пјЌ1.43700 in) |
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C |
Needle Bearing Contact Area |
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(Clutch Housing Side): |
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34.000пјЌ34.015 mm (1.33858пјЌ1.33917 in) |
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Service Limit: |
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A: |
24.93 mm (0.9815 in) |
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B: |
36.44 mm (1.4346 in) |
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C: |
33.95 mm (1.3366 in) |

Inspect the runout by supporting both ends of the countershaft. Then rotate the countershaft two complete turns while measuring with a dial gauge. If the runout exceeds the service limit, replace the countershaft.
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Standard: |
0.02 mm (0.0008 in) max. |
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Service Limit: |
0.05 mm (0.0020 in) |

A/C System Inspection (With A/C)
NOTE: For A/C system noise,
go to the A/C System Noise Check.
Before troubleshooting any problem with the air conditioning system, other than
noise, do the following:
Check that the HVAC ai ...
Camshaft Installation
Insert the camshaft (A). Apply new engine oil to the journals and the cam
lobes.
Install the CMP pulse plate.
Install the CMP sensor.
Install the r ...
Paddle Shifter (Downshift Switch) Replacement (A/T)
SRS components are located in this area. Review the SRS component locations
and the precautions and procedures before doing repairs or service.
Remove the steering ...