NOTE: During removal/installation, do not allow dust, dirt, or other foreign materials to enter the steering gearbox.
Remove the steering gearbox.
Loosen the locknut (A), then remove the rack guide screw (B), the spring (C), the conical springs (D), the plain washer (E), and the rack guide (F).
Remove the O-ring (G) from the rack guide. Wipe the grease off the sliding surface of the rack guide.
Apply steering grease to the new O-ring, then install it to the rack guide.
Apply steering grease to the sliding surface and the circumference of the rack guide, and install it onto the gearbox housing. Wipe the grease off the threaded section of the gearbox housing.
Install the plain washer onto the gearbox housing.
Install the conical springs onto the gearbox housing.
NOTE: Conical springs are directional, install them as shown.
Install the spring onto the gearbox housing.
Remove the old sealant from the rack guide screw, and apply new sealant (Three Bond 1215 or Loctite 5699) to the middle of the threads. Loosely install the rack guide screw on the steering gearbox.
NOTE: If more than 5 minutes have passed after applying the sealant, remove the old sealant and residue, and reapply new sealant.
Loosely install the locknut.
Adjust the rack guide screw. After adjusting, check that the rack moves smoothly by sliding the rack right and left.
Transmission End Cover Air Check Valve Inspection and Replacement (A/T)
NOTE:
There are two types of the transmission end cover; the type A and the
type B; and both types are available.
The differences between the types A and B of the end covers are:
...
Rotor Slip Ring Test
Measure the resistance between the slip rings (A):
If the resistance is within the standard, go to step
22.
If the resistance is not within the standard, replace the roto ...
Changing the Engine Oil and Oil Filter
You must change the engine oil and oil filter regularly in order to maintain
the
engine’s lubrication. The engine may be damaged if they are not changed
regularly.
Change the oil and filter ...