Remove the transmission.
Check the evenness of the height of the diaphragm spring fingers using the clutch alignment disc (A), clutch alignment shaft (B), remover handle (C), and a feeler gauge (D). If the height difference is more than the service limit, replace the pressure plate.
|
Standard (New): |
0.6 mm (0.024 in) max. |
|
Service Limit: |
1.0 mm (0.039 in) |

Install the ring gear holder (A), the remover handle (B), and the clutch alignment shaft (C).

To prevent warping, unscrew the pressure plate mounting bolts (D) in a crisscross pattern in several steps, then remove the pressure plate (E).
Inspect the fingers of the diaphragm spring (A) for wear at the release bearing contact area.

Inspect the pressure plate (A) surface for wear, cracks, and burning.

Inspect for warpage using a precision straight edge (A) and a feeler gauge (B). Measure across the pressure plate (C). If the measurement is greater than the service limit, replace the pressure plate.
|
Standard (New): |
0.03 mm (0.001 in) max. |
|
Service Limit: |
0.15mm (0.005 in) |

Mainshaft Thrust Clearance Adjustment (M/T)
Special Tools Required
Mainshaft Base 07GAJ-PG20130
Collar 07GAJ-PG20120
Mainshaft Holder 07GAJ-PG20110
Remove the 72 mm shim (A) and oil guide plate M from the transmission
housing ...
Output Shaft (Countershaft) Speed Sensor Replacement (M/T)
M/T
Raise the vehicle on a lift.
Disconnect the output shaft (countershaft) speed sensor connector (A).
Remove the output shaft (countershaft) speed sensor (B).
...
Manual Transmission
Release the parking brake.
Shift the transmission to neutral.
Leave the ignition switch in ACCESSORY (I) so the steering wheel does not
lock.
Make sure all accessories ar ...