If you removed the pulley, put the rotor in the drive-end housing, then torque its locknut to 110 N·m (11.2 kgf·m, 81 lbf·ft).
Remove any grease or any oil from the slip rings.
Install the voltage regulator/brush holder assembly and the rectifier on the rear housing.
Install the stator on the rear housing.
Push the brushes (A) in, then insert a pin or drill bit (B) (about 1.8 mm (5/64 in) diameter) to hold them there.
Heat the rear bearing seat with a heat gun until the rear housing reaches (129-140 °F (50-60 °C)).
Put the rear housing assembly (A) and the drive-end housing/rotor assembly (B) together, tighten the four through bolts (C).
Pull out the pin.
After assembling the alternator, turn the pulley by hand to make sure the rotor turns smoothly and without noise.
Install the alternator.
Ignition Switch Replacement
NOTE: SRS components are located in the area. Review the
SRS component locations, and
precautions and procedures before doing repairs or
servicing.
Do the battery terminal di ...
Secondary HO2S Replacement
Special Tools Required
O2 Sensor Wrench Snap-on S6176 or equivalent, commercially available
Disconnect the secondary HO2S connector (A).
Raise the vehicle on a lift.
...
Transmission Side - Release Bearing Inspection
Check the play of the release bearing by spinning it by hand. If there is
excessive play or noise, replace the release bearing.
NOTE: The release bearing is packed with grease. Do not ...